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The automatic condenser tube cleaning system adopts a purely physical method, using the pump in the system to pressurize the cleaning rubber balls from the ball injector to the condenser, relying on the scouring force generated by the water flow and the friction between the rubber balls and the inner wall of the heat exchange tube. The friction force scrubs away the scale, dirt and microbial film on the inner wall of the heat exchange tube. At the cooling water outlet end, the ball collector uses the principle of water flow mechanics to recover the balls to the ball injector, thereby completing a cleaning cycle.
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BTJQ
BEITE
The automatic condenser tube cleaning system is the best equipment for effectively cleaning the cooling pipe of the central air-conditioning main unit. It is widely used in the cleaning of central air-conditioning main units. It can be cleaned online at any time without reducing the load in continuous work. It can always keep the cooling pipe clean, prolong the service life of the cooling pipe, reduce labor intensity, and increase economic benefits.
Technical Parameters
Model: BTJQ
Applicable Pipe Diameter: DN100-DN600
Connection Interface: DN50, DN65, DN80
Tee Time: ≤3s
Local Resistance Loss of Ball Collecting Machine: ≤0.5m
Processing Quantity: 8-12m³/h
Power: 2.2-4kw
Material Composition: 304 Stainless Steel Filter Screen/Carbon Steel Shell
Working Pressure: 1.0-2.5MPa
Input Voltage: 380v/50HZ
Working Environment Requirements: Temperature ≤ 55 ℃, Relative Humidity ≤ 95%
Working Principle
The ball collector sends the rubber balls into the condenser, and the rubber balls rely on the high flow rate of the cooling water to scrub off the dirt on the inner wall of the heat exchange copper tube of the condenser, and the rubber balls are recovered through the ball water separator at the cooling water outlet. The ball tube returns to the ball collector to form a cleaning cycle. The cleaning frequency is set through the PLC intelligent control box to achieve the automatic online cleaning function, and the inner wall of the condenser is always kept clean, the heat exchange efficiency is the highest, and the cooling efficiency of the chiller is the highest.
Equipment Composition
1.Ball Serving Device
Ball serving device is a rubber ball cleaning system for automatic ball, drive the ball and equipment to observe the operation of the rubber ball. It mainly consists of shell, cover, close the ball bucket, switching valve, inlet pipe and outlet pipe and a check valve. On the cover inserts glassiness viewing window in the lower part of the housing is equipped with drainage ports. Ball tee is designed with sufficient capacity to ensure the rubber ball in the tee ball has room to maneuver. Which received the ball bucket, switching valves, check valves are made of 304 stainless steel. Because the tee is designed with a unique check valve device, thus eliminating the original electric doors, not only simplifies the rubber ball cleaning system and run operation, and easy to achieve automatic control, improve the reliability of operation.
2. Rubber Ball Collecting Device
Rubber ball collecting device is the key to the ball during the cleaning of equipment. To maintain continuous rubber ball on the condenser cleaning, must be fed a steady stream of rubber ball cleaning system, and then cleaned cooling timely recovery of rubber ball for cleaning purposes again. Close ball control is used to disperse the rubber ball in the cooling water of all collected for reuse, so close the ball ball rate is very important. Ball's net income of 304 stainless steel plates, corrosion resistance, impact resistance, aging resistance.
3. Rubber Ball Pump
Vertical rubber ball Serve pump with direct-connect structure, with concentricity, small size, high efficiency, suction force, convenient disassembly, pressure level of 16 kg and other strengths, condenser cleaning device of choice for online products.
Rubber ball Serve cylindrical vane pump, channel-type impeller structure. Rubber ball in the pump chamber can pass freely, without blocking the ball, do not damage the ball. Rubber ball can be repeatedly delivered to the host via a pump brass rubber ball in the dirt to be washed, ball rate of 100%. Solve the old equipment to collect the ball by traction problems.
4. Rubber Ball
Rubber ball generally used as the standard type of peeling rubber ball, ordinary rubber ball, rubber ball diamond.
Characteristics
1. Full Automation: The PLC computer program process control, without special maintenance technician, adjustable automatic cleaning condenser times every day.
2.Advanced Technology: The new concept of secondary circuit design ensures the service life of the cleaning ball (replaced once a year).
3.High Energy Saving Efficiency: The lowest energy saving 10%, up to 40%, 99% rubber ball could be collected, less than one year recyclable one-time investment cost.
4.Automatic Online Cleaning: Ensure the condenser without any fouling, corrosion.
5.The emergence of the avoid and eliminate the air-conditioning host runtime abnormal high pressure state.
6.Increase the service life of the compressor and pipeline.
7.To ensure maximum heat exchange efficiency of condenser in state.
8.Physical treatment, cost savings and protect environment.
Rubber Ball Selection
The types of rubber balls are generally divided into standard peeling rubber balls, ordinary rubber balls, and emery rubber balls.
(1) Standard Peeling Rubber Balls
Standard peeling rubber balls are especially suitable for various condenser copper tubes, and standard peeling rubber balls are also the most commonly used rubber balls in power plants. Rubber balls are made of natural rubber plus foam and special additives. Standard peeling gumballs can be used with a variety of gumball cleaning equipment and water quality.
Peeling rubber balls effectively remove biofouling, highly viscous biofouling. Suitable for stainless steel tubes and titanium alloy tube heat exchangers.
(2) Ordinary Rubber Balls
Ordinary rubber balls have a smooth surface, and are mainly used to make standard peeling rubber balls after peeling and grinding. Some power plants order light rubber balls because the pipes have no hard deposits. They are generally used for stainless steel pipes. But it doesn't work well with copper pipes.
Mainly used to remove soft dirt, suitable for cooling water applications, silt, sticky mud, mud sand, etc. Suitable for copper tube heat exchangers.
(3) Carborundum Rubber Balls
Emery rubber balls are divided into full emery rubber balls and half emery rubber balls. Carborundum rubber balls are suitable for removing all kinds of pipes with a lot of scale deposits, but they are harmful to the pipes, so they are generally not used for a long time, especially for copper pipes. Effectively removes hard scales such as calcium carbonate. Suitable for steel pipe, stainless steel tube heat exchanger.
The automatic condenser tube cleaning system is the best equipment for effectively cleaning the cooling pipe of the central air-conditioning main unit. It is widely used in the cleaning of central air-conditioning main units. It can be cleaned online at any time without reducing the load in continuous work. It can always keep the cooling pipe clean, prolong the service life of the cooling pipe, reduce labor intensity, and increase economic benefits.
Technical Parameters
Model: BTJQ
Applicable Pipe Diameter: DN100-DN600
Connection Interface: DN50, DN65, DN80
Tee Time: ≤3s
Local Resistance Loss of Ball Collecting Machine: ≤0.5m
Processing Quantity: 8-12m³/h
Power: 2.2-4kw
Material Composition: 304 Stainless Steel Filter Screen/Carbon Steel Shell
Working Pressure: 1.0-2.5MPa
Input Voltage: 380v/50HZ
Working Environment Requirements: Temperature ≤ 55 ℃, Relative Humidity ≤ 95%
Working Principle
The ball collector sends the rubber balls into the condenser, and the rubber balls rely on the high flow rate of the cooling water to scrub off the dirt on the inner wall of the heat exchange copper tube of the condenser, and the rubber balls are recovered through the ball water separator at the cooling water outlet. The ball tube returns to the ball collector to form a cleaning cycle. The cleaning frequency is set through the PLC intelligent control box to achieve the automatic online cleaning function, and the inner wall of the condenser is always kept clean, the heat exchange efficiency is the highest, and the cooling efficiency of the chiller is the highest.
Equipment Composition
1.Ball Serving Device
Ball serving device is a rubber ball cleaning system for automatic ball, drive the ball and equipment to observe the operation of the rubber ball. It mainly consists of shell, cover, close the ball bucket, switching valve, inlet pipe and outlet pipe and a check valve. On the cover inserts glassiness viewing window in the lower part of the housing is equipped with drainage ports. Ball tee is designed with sufficient capacity to ensure the rubber ball in the tee ball has room to maneuver. Which received the ball bucket, switching valves, check valves are made of 304 stainless steel. Because the tee is designed with a unique check valve device, thus eliminating the original electric doors, not only simplifies the rubber ball cleaning system and run operation, and easy to achieve automatic control, improve the reliability of operation.
2. Rubber Ball Collecting Device
Rubber ball collecting device is the key to the ball during the cleaning of equipment. To maintain continuous rubber ball on the condenser cleaning, must be fed a steady stream of rubber ball cleaning system, and then cleaned cooling timely recovery of rubber ball for cleaning purposes again. Close ball control is used to disperse the rubber ball in the cooling water of all collected for reuse, so close the ball ball rate is very important. Ball's net income of 304 stainless steel plates, corrosion resistance, impact resistance, aging resistance.
3. Rubber Ball Pump
Vertical rubber ball Serve pump with direct-connect structure, with concentricity, small size, high efficiency, suction force, convenient disassembly, pressure level of 16 kg and other strengths, condenser cleaning device of choice for online products.
Rubber ball Serve cylindrical vane pump, channel-type impeller structure. Rubber ball in the pump chamber can pass freely, without blocking the ball, do not damage the ball. Rubber ball can be repeatedly delivered to the host via a pump brass rubber ball in the dirt to be washed, ball rate of 100%. Solve the old equipment to collect the ball by traction problems.
4. Rubber Ball
Rubber ball generally used as the standard type of peeling rubber ball, ordinary rubber ball, rubber ball diamond.
Characteristics
1. Full Automation: The PLC computer program process control, without special maintenance technician, adjustable automatic cleaning condenser times every day.
2.Advanced Technology: The new concept of secondary circuit design ensures the service life of the cleaning ball (replaced once a year).
3.High Energy Saving Efficiency: The lowest energy saving 10%, up to 40%, 99% rubber ball could be collected, less than one year recyclable one-time investment cost.
4.Automatic Online Cleaning: Ensure the condenser without any fouling, corrosion.
5.The emergence of the avoid and eliminate the air-conditioning host runtime abnormal high pressure state.
6.Increase the service life of the compressor and pipeline.
7.To ensure maximum heat exchange efficiency of condenser in state.
8.Physical treatment, cost savings and protect environment.
Rubber Ball Selection
The types of rubber balls are generally divided into standard peeling rubber balls, ordinary rubber balls, and emery rubber balls.
(1) Standard Peeling Rubber Balls
Standard peeling rubber balls are especially suitable for various condenser copper tubes, and standard peeling rubber balls are also the most commonly used rubber balls in power plants. Rubber balls are made of natural rubber plus foam and special additives. Standard peeling gumballs can be used with a variety of gumball cleaning equipment and water quality.
Peeling rubber balls effectively remove biofouling, highly viscous biofouling. Suitable for stainless steel tubes and titanium alloy tube heat exchangers.
(2) Ordinary Rubber Balls
Ordinary rubber balls have a smooth surface, and are mainly used to make standard peeling rubber balls after peeling and grinding. Some power plants order light rubber balls because the pipes have no hard deposits. They are generally used for stainless steel pipes. But it doesn't work well with copper pipes.
Mainly used to remove soft dirt, suitable for cooling water applications, silt, sticky mud, mud sand, etc. Suitable for copper tube heat exchangers.
(3) Carborundum Rubber Balls
Emery rubber balls are divided into full emery rubber balls and half emery rubber balls. Carborundum rubber balls are suitable for removing all kinds of pipes with a lot of scale deposits, but they are harmful to the pipes, so they are generally not used for a long time, especially for copper pipes. Effectively removes hard scales such as calcium carbonate. Suitable for steel pipe, stainless steel tube heat exchanger.
